Air Compressor Types

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The Three Main Types of Air Compressor

There are three main groups of air compressors: Centrifugal, Reciprocating and Rotary Screw.

The centrifugal compressors operate by producing high-pressure discharge. This is accomplished by converting angular momentum passed on by the rotating impeller (also known as dynamic displacement). Centrifugal compressors rotate at faster speeds than other types of compressors, thus they are able to effectively produce high-pressure discharge. The flow through the compressors is uninterrupted so they are designed for a higher capacity. The most common technique of controlling the capacity of a centrifugal compressor is to adjust the inlet guide vanes. In order to reduce the volumetric flow and capacity, the guide vanes must be closed.

Reciprocating Compressors increase the air pressure by reducing its volume. A crankshaft, pistons and connecting rods are all parts of a reciprocating compressor. Air compressors that are used commercially are single-stage and two-stage. If pressures are in the area of 70 psig to 100 psig, single-stage compressors are usually used. Higher pressures in the range of 100 psig to 250 psig normally use two-stage compressors. In order to achieve capacity control, the speed must be varied in engine-driven units. This is accomplished through fuel flow control. In order to achieve load reduction, individual cylinders must be unloaded by throttling the suction pressure to the cylinder. It can also be accomplished with bypassing the air from within or outside the compressor.

Screw compressors have vertically grooved rotors that interlock. The pressure is increased due to the volume of a trapped accumulation of air that is decreased along the rotor. Variable speed and compressor dislocation results in capacity control for these types of compressors. A slide valve is placed in the case for the control method. When the power of the compressor is decreased, the slide valve will open and bypass part of the compressed air back into the suction. A major advantage of the rotary screw compressor is that it has a smooth air output in a condensed size that includes high output volume during its long life.

A motor, steam turbine, internal combustion engine or combustion turbine are some of the moving mechanisms that may drive a compressor. Throughout the years, it has been the electric motors that have been used most often. However, in today's market, the use of natural gas engine drives has become increasingly popular. Gas engine-driven compressors may be used as a hybrid system or as the exclusive resource of compressed air.
 

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